IoT or the internet of things is not limited to big data or manufacturing automation. There are many other essential implications of integrating various systems with sensors and smart technologies such as state of the art actuators that subsequently get hooked to wireless or wired internet.
The impact of IoT big data is going to be multifaceted but it is true that the effects will be most profound in manufacturing automation. Manufacturing automation is poised for a revolution and the transformation may very well be unprecedented.
IoT big data is at the crux of it about details. The term big data is not a misnomer but the whole analysis of a lot of information is primarily about getting down to minute details that otherwise gets overlooked or are not given much significance.
Big data analysis is about extensive assessment of information to find patterns or trends, to gain insights that can influence correct decisions and facilitate reviews that are not possible using any other tool or method like JD Edwards systems along with other processes.
Big data invariably has a ripple effect in marketing automation. It can play one of the key roles to transform systems, so they are fitting for advanced manufacturing. The industry already has various processes on autopilot. The scope of automation expands exponentially with IoT big data.
Let us consider a scenario where a manufacturing facility has half of all its operations truly automated. These processes do not require any human intervention at all. Any one process may not be completely automated, but many phases might not need any manual labor or human decision making.
If half of all processes at a contemporary facility is automated without IoT big data, then it is fair to expect at least four fifth of the remaining processes to get automated with it in the coming years. Manufacturing automation driven by or based on IoT big data can be far more accurate and the productivity can be exponentially more efficient than what human capability can deliver.
This is not specifically for any one type of manufacturing. The potential transformations are relevant for most manufacturers, especially those that have assembly lines to mass produce.
IoT big data can drive manufacturing automation in environments that are deemed to be unsafe for labors. Robotics powered by big data and internet of things can usher in an era of manufacturing that has hitherto been explored only in science fiction.
Robotics is already widely used in various types of manufacturing. There are intelligent systems at play right now. There will be artificial intelligence powered robotics on a massive scale influencing operations or controlling the processes in industries beyond the niches that have already undergone the transformations.
IoT big data can put on autopilot more than just the output of manufacturing. It can play a key role in upkeep or maintenance of manufacturing facilities, entire setups or just the components that need to be looked after. Many components in any assembly line have a preset lifespan. The components wear out and become inefficient.
They eventually need to be replaced. IoT big data can help companies to proactively understand the needs for such replacements. Every major component can be hooked up with a smart sensor and that can relay the relevant data pertaining to everything, from its efficiency to its depleting life. Requisitions for replacements can be automated too. Large manufacturing facilities require a plethora of components from time to time.
Lapses in the process can prove to be costly. IoT big data will transform manufacturing automation to an extent wherein most potential problems are resolved proactively, by preventing them entirely.
IoT big data will eliminate many types of jobs in manufacturing. Every task that gets automated will reduce the significance of the labor assigned to it. However, IoT big data will also create new jobs. These will be high skilled and better paying jobs.
Present workforces can also be trained to embrace such automations so there can be a transition of the staff without the need to look for a major overhaul. There are of course multipronged benefits of big data, internet of things and automation.
There are financial advantages as costs will get reduced substantially, efficiency will receive a boost, compliance or quality control shall become easier and accuracy will be threatened only by calibration of systems that should not be an issue anyway if you choose the most reliable systems.